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Email LinkCorrective Action and Defect Control
magnetic dry-erase whiteboard kits
If this information is not visible 24-7 on your production floor, you are not working lean or efficiently.
Quality Defects Control and Corrective Action
Defects are dealt with here and corrected! This board puts defect control into corrective action and keeps it in view until it is resolved.
10 Magnet status signal colors give you immediate up-to-the-minute feedback on the status of each item with just a glance at the board. There is plenty of room to post the details. The boards have 15 or 32 posting rows. Use as many rows as necessary to tell the story on each defect and its resolution. It keeps these essential problems from being hidden and forgotten until they become too severe to ignore.
2 Sizes: 15 or 32 rows.
Corrective Action Fast-Trackers®
Display problem fixing status for all to see.
Here is a clear, effective system to track problem-solving activity to it's conclusion. It shows who is responsible for correcting each problem, what steps are being taken to solve it and displays a big color magnet for each problem to flag its status. You'll have no hidden unfixed problems when you display this board. (Includes lettering for your own board title)
3 sizes: for tracking 3, 6 or 9 problems.
(If you would like to talk to one of our experienced design specialists to help you select the right kit or item for your application, please call our design desk at 800 624 4154, M-F. 8-6, E. Time. No charge or obligation.)
Corrective Action-Tracker™
Post problems so everyone can see and contribute to their solution.
Effective managers develop problem-solvers by interacting with team members on task assignments, giving feedback and encouragement. Deal directly and positively with problems as soon as they are recognized by assigning them to a responsible person or team for corrective action and posting them on this board where they cannot be hidden, forgotten or ignored. Put one in each team work center and most problems will be corrected before you have to get involved, and those who correct them will become recognized as problem-solvers with positive attitudes. It's also a focal point for discussion and communication whenever you are near the board. .
3 Sizes: 15 to 64 numbered problem posting rows.
Daily Defects and Corrective Action Tracker™
Turn daily attention to defects into zero-defect days
Let production team members post the daily counts for specific or chronic defects, write the suggested corrective action and the measures taken. Each team member can continually view the board, think about it and contribute to its success.
8 posting rows. Columns across read (L-R):
DEFECT, MON, TUE, WED, THU, FRI, SAT, SUN, SUGGESTED CORRECTIVE ACTION, ACTION TAKEN
3 size scales, hxw:
2x3' (8 rows) read from 6 ft.
3x4' (8 rows) read from 15 ft.
4x6' (8 rows) read from 40 ft.
Continuous-Improvement Problem-Solver™
Post problems on this board so every team member can see them, think about them and contribute to the solution.
You'll find that problem-solution insights will often come from workers who think "outside the box", or have knowledge of the problem or a solution they haven't ventured to tell anyone. The system includes magnetic stars and symbols to facilitate management feedback. Harness your team members' hearts and minds with this powerful tool. They know more about the problems and have more answers than you think! A little encouragement and recognition is all it takes.
2 Sizes: 1 to 4 problem posting areas.
Total Quality Management Discrepancy-Tracker™
Keeps Material Vendor Performance Information in view 24/7 for action & followup
Often, discrepancy issues become chronic before they get attention if they are kept out of sight and therefore out of mind. If accuracy and performance accountability are important for evaluating your vendors, departments or specific operations, this board puts them right up front for tracking and action.
It allows for 3 correction steps with status dates.
2 Sizes3x4' (20 line items) 4x4' (30 line items)
Problem-Tracker™ Corrective Action Board
Keeps each problem in view as it progresses to resolution
Optional visible file folder rack holds backup paperwork .Unresolved problems have a way of ducking out if sight and out of mind when newer more pressing problems grab attention. This Problem-Tracker™ keeps them right in view where they will dealt with. Post up to 16 problems and corrective action assignments for defining, identifying potential and root causes, proposing action with implementation follow-through.
4x7-1/2', 16 Problem posting rows.
Equipment Productivity Rate™
Spots equipment trouble early, in time to fix it or replace it!
Most equipment failures give warning signs before they become problems. Warnings are often subtle, easily rationalized, ignored, blamed on operators, treated as fixable with minor adjustments or quietly jerry-rigged to meet production scheduling demands. As production managers, you may not be fully aware of the problem's seriousness until one day you have a complete equipment failure in your lap!
This Scoreboard system spots and measures the early trouble signs long before they become a real problem. Includes magnet status signals in 10 colors. Just post the numbers and watch for changes in yield percentages.
2 Sizes:
Board hxw (rows): 2x3'(14), 4x3'(31)
ChartView™ Total Quality Management Boards
with Problem Isolation Analysis. Displays quality tracking and performance charts in magnetic ChartJackets®
Encourages total quality management team participation, documents problems, motivates employees to isolate and analyze them, take corrective action, improve and maintain quality! Post the board prominently at the work center to encourage team members to solve problems by writing corrective actions directly on the board. Includes our patented magnetic ChartJackets® to display your paper performance charts on the top half of the board. Post daily or ongoing problems for analysis on the lower portion.
3 Sizes - displays 3, 6 or 12 charts
3 problem analysis posting rows.
Agenda-Issue Meeting-Boards™
Post meeting agenda issues on this 4x6' Meeting-Board™ where it can be viewed by all the attendees before and during the meeting, it will visually rivet their attention on each issue and hold their concentration through the discussion. It lets each attendee participate in visibly posting the discussion notes while also prompting each to think about the upcoming items and their role in the discussion. In a nutshell, it add eyes as well as ears to the meeting communication job. 4x6' in open row or ShadeLine alternate shaded row format, If left up after the meeting, it becomes a great follow-up accountability tool.
Change Suggestions Board
Post continuous improvement change suggestions while they are fresh, so everyone can view, contribute and keep up-to-date with the idea flow and progress
Includes write-on tools, chart supplies and magnet signals.
Columns across read (L-R):
NAME, SUGGESTION, STATUS, NOTES.
3'h x 4'w with 25 rows
Successful Improvements
Formally post the successful accomplishments of each team's problem-solving efforts
It generates team pride and motivates continuing success.
Columns across read (L-R):
ISSUE, DATE, RESOLUTION
3'h x 4'w board with 20 rows
Quality Performance-Tracker™
Displays quality goals and competitive performance for each work center for the month, quarter and YTD
Failure to meet customer expectations for value, delivery, service and quality anywhere along the line can become deadly to your market share and bottom line. Although quality production is expected every day and hour, in reality it's often dealt with on a reactive basis. This board puts it right target with the workers and teams displaying their performance against goals in a competitive manner. It's your quality game scoreboard with all the incentive to perform that any game scoreboard delivers. 3 Sizes: 6, 14 or 28 teams,
Incident Investigation Tracker™ magnetic dry erase whiteboard
Keeps workplace accident incidents in view, in mind and under control until the workplace safety issues are resolved.
Workplace safety incidents get attention when they are fresh but often move out of sight when the next incident comes along.
Columns across read (L-R): DATE, TIME, LOCATION, INCIDENT DESCRIPTION, CORRECTIVE ACTIONS, BY WHOM, WHEN
3'h x 4'w with 12 posting rows
Work Systems Compliance & Corrective Action:
Tracks compliance for 3 shifts x 7 days for up to 14 work stations, with room for follow-up non-compliance analysis and corrective action.
Size 3/h x 45/w
Non-conformance to Quality (Chronic Issues)
Spotlights chronic non-conformance issues: defects or exceptions, predicts potential end-use failure and tracks them through corrective action.
Columns across read (L-R):
NON-CONFORMANCE TO QUALITY (CHRONIC ISSUES), and columns across reading: DATE, EQUIP., JOB, DEFECT-EXCEPTION, POTENTIAL END USE FAILURE, CORRECTIVE ACTION, BY WHOM, WHEN
Board 3'h x 4'w with 15 rows
Red-Flag Plant Maintenance Problem Control
Keeps hot problems in view for fast corrective action.
Includes magnet status signals in 10 colors.
Column headings read L-R:
UNIT, PROBLEM, DATE, STATUS, JOB LEADER
3'h x 4'w with 25 posting rows
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